Siplace SX Series

PRODUCT DESCRIPTION

The SIPLACE SX-Series puts scalability and flexibility at the top of the list. Users are able to introduce new products quickly, change setups without stopping the line and produce any batch size with high utilization and efficiency.

Whether in automotive, automation, medical, telecommunication or IT infrastructure – the SIPLACE SX-Series meets all requirements in terms of quality, process reliability and speed.

What would you give to be able to scale your SMT lines according to demand?
SIPLACE SX is the first placement solution that is fully scalable with demand thanks to its unique interchangeable gantries. A great way to add capacity when needed or reduce capacity when things slow down. We call it SIPLACE Capacity-on-Demand.

The SIPLACE SX-Series puts scalability and flexibility at the top of the list. Users are able to introduce new products quickly, change setups without stopping the line and produce any batch size with high utilization and efficiency.
Whether in automotive, automation, medical, telecommunication or IT infrastructure – the SIPLACE SX-Series meets all requirements in terms of quality, process reliability and speed.

BENEFITS

  • Interchangeable SX gantries
    Capacity-on-Demand is a unicque concept that lets you add or remove placement performance on the fly, or shift capacity between your production lines.

  • SIPLACE SX
    If you only need more feeder slots without additional placement performance

  • SIPLACE SpeedStar
    The world’s fastest placement head. It handles even 0201 (metric) components with no speed loss

  • SIPLACE MultiStar
    The world’s only placement head that can switch between Collect & Place, Pick & Place and Mixed Mode on demand

  • SIPLACE setup concepts
    Smart, with no or minimal line stops, and faster than the competition.

  • SIPLACE X-feeders
    Intelligent, contactless power supply, highly precise, reliable, low maintenance requirements

  • SIPLACE software
    Because the software plays an increasingly important role in electronics production

  • SIPLACE vision system
    our digital cameras miss nothing – your guarantee for maximum process reliability.

TECHNICAL SPECIFICATIONS

Machine Features                                                          SIPLACE SX1                                                           SIPLACE SX2

Number of gantries                                                               1                                                                                 2


Performance

IPC value                                                                            29,500 cph                                                              59,000 cph

SIPLACE Benchmark value                                              37,000 cph                                                              74,000 cph

Theoretical value                                                              43,450 cph                                                              86,900 cph


Machine Size

Size (L X W)                                                                        1.5 x 2.4 m                                                             1.5 x 2.4 m

 

Placement Head Features                                         SpeedStar                           MultiStar                       TwinHead

Component Spectrum                                         0201 (metric) – 6 x 6 mm    01005 – 50 x 40 mm   0201 – 200 x 125 mm

Placement Accuracy                                                    ± 41 μm/3σ                    ± 41 μm/3σ (C&P)              ± 22 μm/3σ

                                                                                                                                ± 34 μm/3σ (P&P)              ± 0.05°/3σ

Angular Accuracy                                                          ± 0.5°/3σ                          ± 0.2°/3σ(C&P)

                                                                                                                                   ± 0.1°/3σ(P&P)

Max. Component Height                                               4 mm                                   11.5 mm                          40 mm 1

Placement Force                                                          1.3 – 4.5 N                             1.0 – 10 N                       1.0 – 70 N 1


Conveyor Features

Transport Types                                                              SIPLACE SX1/ SX2: Single Conveyor, Flexible Dual Conveyor

Transport Modes                                                                          Asynchronous, synchronous, I-Placement

PCB Format                                                                           SIPLACE SX1/ SX2: 50 x 50 mm – max. 850 x 560 mm

PCB Thickness                                                                                         SIPLACE SX1/ SX2: 0.3 – 6.5 mm

PCB Weight                                                                                                                  max. 3 kg
 

Component Supply

Feeder Capacity                                                                        SIPLACE SX1/ SX2: 120 slots with 8 mm X feeders


 

Performing professional maintenance in the scope and intervals recommended by ASM ensures that your SIPLACE equipment will deliver the specified performance and accuracy across its entire life cycle. Our various maintenance contracts make this job even easier for you.

1 Maximum component height 40 mm, placement force 70 N, possible with the option SIPLACE Very High Force Twin Head

Siplace TX Series

 

PRODUCT DESCRIPTION

The SIPLACE TX placement modules are the new standard in high-volume production. No other placement solution features this level of precision (22 µm at 3 sigma) and speed (up to 78,000 cph) in such a tiny footprint (only 1 m x 2.3 m). For the first time you can place the new generation of smallest components (0201 metric) at full speed like any others. The single- and dual-gantry machines, which are only 1 meter wide (approx. 3.3 feet) are flexibly scalable in the line. And the new and improved generation of the SIPLACE SpeedStar placement head delivers high performance and maximum precision at all times. In concert with the SIPLACE MultiStar and SIPLACE TwinStar heads you can cover a huge spectrum of components. Programmed with the SIPLACE Software Suite and equipped with matching feeder options and our dual conveyor, the SIPLACE TX placement modules support efficient high-volume production, non-stop setup changeovers and state-of-the-art production concepts. Get in touch with us to find out how quickly the SIPLACE TX will pay for itself in your factory.

BENEFITS

  • Maximum placement performance and floorspace productivity
    Up to 78,000 cph in only 2.3 square meters (approx. 25 sq.ft.) of floorspace

  • Maximum precision
    It places 0201(m) components at full speed Placement accuracy:
    22 µm @ 3 sigma

  • The improved SIPLACE SpeedStar
    For sustained speed and precision

  • SIPLACE Multistar
    The world’s only placement head that can switch on demand between collect-and-place, pick-and-place and mixed modes.

  • SIPLACE Software
    Having the right software makes the difference in electronics production.

  • Standard dual conveyor
    For flexible manufacturing concepts (synchronous, asynchronous)

  • State-of-the-art feeder options
    Examples include the intelligent SIPLACE X feeders and the latest sensation in industry, tapeless feeding with the SIPLACE BulkFeeder

SIPLACE Vision System
One component, one image – the unerring high-resolution control system for maximum process reliability

TECHNICAL SPECIFICATIONS

Machine Features                                         SIPLACE TX1                               SIPLACE TX2                                    SIPLACE TX2i

Number of gantries                                               1                                                   2                                                        2


Performance

IPC value                                                         32,500 cph                                  65,000 cph                                       67,000 cph

SIPLACE Benchmark value                           37,500 cph                                  75,500 cph                                       78,000 cph

Theoretical value                                           50,200 cph                                 100,500 cph                                     103,800 cph


Machine size

Length x Width x Height                        1.0 x 2.3 x 1.45* m                       1.0 x 2.3 x 1.45* m                        1.0 x 2.2 x 1.45* m


Placement Head                                    SIPLACE SpeedStar                     SIPLACE MultiStar                        SIPLACE TwinStar

Component Spectrum                       0201 (metric) – 6 x 6 mm               01005 – 50 x 40 mm                        0201 – 55 x 45 mm

Placement Accuracy                                  ± 30μm / 3σ                                ± 40 μm / 3σ (C&P)                              ± 22 μm / 3σ

                                                             ± 25 μm / 3σ with HPF**                   ± 34 μm / 3σ (P&P)

 

Angular Accuracy                                            ± 0.5° / 3σ                               ± 0.4° / 3σ (C&P)                                 ± 0.05° / 3σ

                                                                                                                            ± 0.2° / 3σ (P&P)

Max. Component Height                                  4 mm                                           11.5 mm                                            25 mm

Placement Force                                             1.3 – 4.5 N                                    1.0 – 10 N                                         1.0 – 15 N


Conveyor Features

Transport Types                                                                              Flexible Dual Conveyor

Transport Modes                                                           Asynchronous, Synchronous, I-Placement

PCB Format                                                           Flexible Dual Conveyor: 45 x 45 mm – 375 x 260 mm

                                                                      Dual conveyor in single mode (optional) : 45 x 45 mm – 375 x 460 mm

PCB Thickness                                                                                       0.3 mm – 4.5 mm

PCB Weight                                                                                                  Max. 2.0 kg


Component Supply

Max. Conveyor Slots                                                              80 tracks with 8 mm X-Feeders

Feeder Module Types                                  SIPLACE Tape Feeder Modules, SIPLACE Linear Dipping Unit,
                                                                                             SIPLACE Glue Feeder, SIPLACE JTF-ML***


 

Performing professional maintenance in the scope and intervals recommended by ASM ensures that your SIPLACE equipment will deliver the specified performance and accuracy across its entire life cycle. Our various maintenance contracts make this job even easier for you.

* For PCB transport height 900 mm
** HPF = High Precision Flag
*** SIPLACE Jedec Tray Feeder (JTF-ML) only available with SIPLACE TX1 and SIPLACE TX2

Siplace X-Series

 

PRODUCT DESCRIPTION

Among electronics manufacturers, the SIPLACE X-Series is considered the benchmark wherever maximum speed and absolute precision are required (mobile phones, tablets, notebooks, LED placement, etc).
Put its top-of-the-line speed, lowest dpm rates, consistent 0201 (metric) capability, non-stop setup changeovers and fast new product introductions to use for you.
The SIPLACE X-Series is available with two, three or four gantries with gantry modularity.
Hard to believe? We look forward to hearing from you – and to a comparison with other manufacturers’ machines. Find out how you can optimize your specific production processes with the SIPLACE X-Series, how quickly it will pay for itself, and what other competitive advantages it offers.

BENEFITS

  • Maximum placement performance and floorspace productivity
    Up to 78,000 cph in only 2.3 square meters (approx. 25 sq.ft.) of floorspace

  • Maximum precision
    It places 0201(m) components at full speed Placement accuracy:
    22 µm @ 3 sigma

  • The improved SIPLACE SpeedStar
    For sustained speed and precision

  • SIPLACE Multistar
    The world’s only placement head that can switch on demand between collect-and-place, pick-and-place and mixed modes.

  • SIPLACE Software
    Having the right software makes the difference in electronics production.

  • Standard dual conveyor
    For flexible manufacturing concepts (synchronous, asynchronous)

  • State-of-the-art feeder options
    Examples include the intelligent SIPLACE X feeders and the latest sensation in industry, tapeless feeding with the SIPLACE BulkFeeder

SIPLACE Vision System
One component, one image – the unerring high-resolution control system for maximum process reliability

TECHNICAL SPECIFICATIONS

Machine Features                       SIPLACE X4i S                       SIPLACE X4 S                              SIPLACE X3 S                   SIPLACE X2 S

Number of gantries                           4                                             4                                                    3                                       2


Placement performance

IPC value                                      150,000 cph                          105,000 cph                                78,100 cph                       52,000 cph

SIPLACE benchmark                   150,000 cph                          125,000 cph                                94,500 cph                       64,000 cph

Theoretical value                        200,000 cph                          170,500 cph                               127,875 cph                      85,250 cph


Machine Size 

Size (L X W)                                    1.9 x 2.3 1                              1.9 x 2.3 1                                   1.9 x 2.3 1                        1.9 x 2.3 1


Placement Head Features       SpeedStar                                  MultiStar                                     TwinStar             
Component spectrum              0201 (metric) – 6 x 6 mm     03015 – 50 x 40 mm             0201″ – 200 x 125 mm

Placement accuracy                    ± 41 μm/3σ                           ± 41 μm/3σ (C&P)                         ± 22 μm/3σ

                                                                                                       ± 34 μm/3σ (P&P)

 

Angular accuracy                          ± 0.5°/3σ                               ± 0.4°/3σ (C&P)                              ± 0.05°/3σ

                                                                                                        ± 0.2°/3σ (P&P)

 

Max. Component Height               4 mm                                        11,5 mm                                       25 mm

Placement Force                         1.3 – 4.5 N                                   1.0 – 10 N                                1.0 – 15 N 2


Conveyor Features

Transport Types                                                            Single Transport, Flexible Dual Transport

Transport Modes                                                       Asynchronous, synchronous, i-placement (X4i S)

PCB format                                                              50 x 50 mm to 650 x 560 mm max. (X4 S, X3 S, X2 S) 3

                                                                                            50 x 50 mm to 610 x 560 mm max. (X4i S)

PCB thickness                                                               0.3 to 4.5 mm (other thicknesses upon request)

PCB weight                                                                                                3 kg max.


Component Supply and Feeding

Feeder positions                                                             X3 S & X4 S: 160 tracks with 8 mm X-feeders

                                                                                                 X4i S: 148 tracks with 8 mm X-feeders

Component Supply                              SIPLACE component cart, SIPLACE Matrix Tray Changer (MTC) 4, Wafflepack Changer                                                                                                                          (WPC5/WPC6) 4, JTF-S/JTF-M

 

                                                                                                                 SIPLACE X-feeders

 

                                                                 Tray, stick magazine, bulk case, application-specific OEM feeder modules
 

Quality Ratings
Pickup rate                                                                                                  ≥ 99.95% 5

DPM rate                                                                                                     ≤ 3 dpm 6

Lighting levels                                                                                                 up to 6


 

Performing professional maintenance in the scope and intervals recommended by ASM ensures that your SIPLACE equipment will deliver the specified performance and accuracy across its entire life cycle. Our various maintenance contracts make this job even easier for you.
1 Only for main body
2 maximum placement force 30 N possible with the Option SIPLACE HighForce Head
3 up tp 850 mm with Input- & Output Conveyor Extensions
4 only for SIPLACE X2 S, X3 S and X4 S – not for SIPLACE X4i S
5 Cannot be combined within the same placement area
6 According to evaluation criteria